FACILITY

Wendon's facility at 17 Irving Avenue, Stamford, Conn.

FACILITY

Our 50,000 square foot facility houses an electro-mechanical assembly department, machine shop, sheet metal fabrication department, paint shop and our engineering department. An overview is listed below and followed by capabilities list by department.


FACILITIES OVERVIEW

Shop Floor Control: E2 by Shoptech, Automated ERP system


ENGINEERING

Supported Software & File Formats:

  • SolidWorks (.prt, .asm, .drw)
  • AutoCAD (.dwg, .dxf)
  • GibbsCAM (.vnc)
  • RADAN
  • MCOSMOS
  • PC-DEMIS
  • VisualFair

Design:

  • From Concept to Full CAD Detail Drawings / Models
  • Reverse Engineering

MACHINING

Tolerances:

  • Tolerances: +/- 0.0001"
  • Maximum Part Length: 50" (1,270.0mm)
  • Maximum Part Diameter: 32" (812.8mm)
  • Maximum Thickness: 16" (406.4mm)

Materials:

  • Aluminum
  • Stainless Steel
  • Inconel
  • Titanium
  • High Temperature Alloys
  • Magnesium
  • Brass
  • Bronze
  • Alloy Steels
  • Engineered Plastics
  • Glass-based laminates

Axes: 3, 4 & 5-Axis Machining

Production Volume: Prototype to Large Production Runs

 


FABRICATION

Tolerance & Working Envelopes:

  • Tolerance: +/- 0.005"
  • Maximum Material Processing Length: 120" (3,048mm)
  • Maximum Material Processing Width: 72" (1,829mm)
  • Maximum Material Processing Thickness: 7" (177.8mm)

Finishing:

  • Wet Spray Painting to Mil-Spec
  • CARC (Chemical Agent Resistant Coating) Finishing
  • Powder Coating
  • Silk Screening
  • Large Batch Oven Baking
  • Aqueous Cleaning Line
  • Subcontract Plating Services Available

INDUSTRY STANDARDS

  • AS9100 Rev. C. Certified - ANAB Accredited
  • ISO9001:2008 Certified - International
  • DFARS Compliant
  • Mil-Spec Certified
  • AWS - Member
  • FAA (PMA)

FACILITIES LIST BY DEPARTMENT

MACHINE SHOP

Lathes

Line of Mazak Integrex 400 5-axis mulititasking cells

Line of Mazak Integrex 400 5-axis mulititasking cells

  • Okuma Lathe, CNC Cadet High-Torque 2-5/8” Through Spindle / 10” Capacity
  • Okuma Lathe, CNC LC-30 - 16" Capacity
  • Okuma Lathe, CNC LB-15 - 10” Capacity
  • Okuma Lathe, CNC LB-35 - 20” Capacity
  • 2 Hardinge Toolroom Lathes
  • LeBlond Tool & Diemaker Lathe, 14" X 42"
  • LeBlond Regal Lathe 1 - 16" Swing South Bend Lathe, 21" X 48"
  • 3 South Bend 10" Swings, 1" Collet Capacity
  • #4 Jones & Lamson Turret Lathe
  • #2 Bardens & Olliver Turret Lathe
  • 17" Swing South Bend Lathe
  • Hardinge - Secondary Lathe
  • 15" Swing South Bend Lathe
Helicopter transmission input housing being machined

Helicopter transmission input housing being machined

 

Millers

  • Mazak Integrex 400-IV - 5-axis multitasking cell, 30" x 50"
  • Mazak Integrex 400-III ST - 5-axis multitasking cell, 30" x 50", with lower turret
  • Mazak Integrex 400-III - 5-axis multitasking cell, 30" x 50"
  • Okuma MC4020B High Torque 4-axis VMC.
  • Okuma MX45VBE High Torque 4-axis VMC
  • Fadal VMC4020HT High Torque 4-Axis VMC
  • Fadal VMC3016 – 4-axis VMC
  • Bridgeport - Series II 3 Axis CNC Miller
  • 2 Bridgeport - Series I 3 Axis CNC Millers
  • Bridgeport Miller 48" Table - 7" Riser Block
  • 9 Bridgeport Millers w/Digital Readout / Power Feed
  • Steinel Horizontal Miller
  • Kearney-Trecker (Milwaukee) #2 Horizontal Miller
  • Pratt & Whitney 1E Jig Borer

 

 

SHEET METAL FABRICATION

  • LVD Helius Laser, 2 KW, 4' x 8' Sheet Capacity (Max ¾” Mild steel, 3/8” Stainless - ¼” Aluminum - .09 Brass)
  • Strippit 1250 XP20 CNC Turret Punch w/ Indexable Tooling
  • Komo Mach 3, 24k Router, with 10' x 6' Vacuum Table
  • LVD PPEB 90/07 6-Axis CNC Pressbrake
  • LVD PPS80/25 8' 80-Ton 3-Axis Press Brake
  • 80 Ton Diacro 8' Brake
  • 20 Ton Diacro 4' Press Brake
  • 1 Milller Dynasty 350 TIG Welder
  • 2 Miller Synchrowave 350 TIG Welders
  • 2 Lincoln 300/300 TIG Welders
  • 2 Miller XR-W 350 amp Aluminum MIG Welders
  • ESAB 300A MIG welder
  • Portable 110v Miller “Suitcase” TIG Welder
  • Amada 8' Shear, Auto-Back Stop
  • 2 Pemserters
  • Producto Notching Machine
  • 2 Diacro Hand Notcher
  • Power Notcher
  • 12" Diacro Roller
  • 18" Diacro Roller
  • 15-Ton Perkins Power Press 8" Throat
  • 24" Pexto Roller
  • 4 Drill Presses - Floor Models
  • 2 Drill Presses - Bench Models
  • 3 Bridgeports
  • Tapping Press
  • No. 1A Bender
  • 20" Walker Turner Band Saw
  • Bench Grinder - 1/2 Horse Power
  • Surface Grinder - Boyar Schultz
  • Trinco - Dry Blast
  • Pexto 4 Ft. Power Shear
  • Av-3 3 Cu. Ft. Vibratory Finishing Machine
  • Grob 18" Band Saw  

 

GRINDERS & SANDERS

  • TimeSaver, 36” Wet Sander
  • Reid 6" x 18" Surface Grinders
  • Covel - 8" x 24" Surface Grinder
  • 2 Boyer Schultz 6" x 12" Surface Grinder
  • Porter Cable 6" Belt Sander
  • Walker Turner 10" Belt and Disc Sander
  • Die Filing Machine


DRILL PRESSES

  • 2 Delta 17" Drill Presses
  • 2 Delta 14" Drill Presses
  • 4 Walker Turner Drill Presses 15" on 8' Table
  • 1 Rockwell Heavy Duty Drill Press 36"

 
PRESSES

  • 15-Ton Perkins Power Press, 8" Throat
  • Broaching Arbor Press
  • 75-Ton Dake Hydraulic Press
  • 25-Ton Perkins Power Press


SAWS

  • Wellsaw Automatic 18” Horizontal Bandsaw
  • Wellsaw 18” Horizontal Bandsaw
  • 2 Do-All Model 1613-2 Contour Band Saw
  • Cutoff Machine

 
PAINT SHOP

  • 2 Conventional Wet Spray Booths
  • Nordson Electrostatic Powder Paint Application System
  • Gehnrich Batch Oven
  • Aqueous Degreasing Line
  • Complete process control – including thickness, gloss and viscosity metering.
  • Custom match any paint color and texture
  • Large selection of stock paint and powder colors.
  • Marking and silkscreening to your artwork.

INSPECTION

  • Mitutoyo Crista Apex C122010 (48" x 80" x 40"Z)
  • Brown & Sharpe MicroVal CMM
  • 2 Mitutoyo "Cadillac" Height Gauges 0"-18" Range
  • Brown & Sharpe Super Micrometer
  • Micro-Vue Comparator with DRO
  • Rockwell Hardness Tester
  • Minnetech Labs Electronic Indicator
  • 2 Johnson Gages, Single Element Thread Measurement (all sizes plus classes)
  • 2 82 pc. Inspection Set (CEJ) Gage Blocks
  • 91 pc. Master Set (Fonda) Gage Blocks
  • Mitutoyo 0"-12" Depth Micrometer
  • 1 Set of calibrated thread-measurign wires
  • Mitutoyo Dial Bore Gage 2" - 7 1/2" Range
  • 2 Mitutoyo 0"-40" Verniers
  • 2 Mitutoyo 0"-38" Verniers
  • 1 Frenco 12" Cadillac Height Gage + 9" Riser
  • Mitutoyo 24" Height Gage & Vernier
  • 5 Boyce Gages (Range 1/4" - 12")
  • Various Micrometers, Range up to 16" O.D.
  • Inside Micrometers, Range 1-1/2" - 12"
  • 0-1" Tesa THread Micrometer
  • 1-2" Tesa Thread Micrometer
  • Various Range of Nominaal Pin Sets, up to 1" in 0.001" Increments
  • Full Range of Go-No-Go Ring Thread Gages
  • Full Range of Go-No-Go Plug Thread Gages
  • Full Range of Go-No-Go Helicoil Thread Gages
  • 4 12" Mitutoyo Dial Calipters
  • 5 6" Mitutoyo Dial Calipers
  • Ultrasonic Paint Thickness Gage
  • Profilometer (Electronic Surface Finish Gage)
  • 2 Complete Sets of Inspection Pin Gages (.001 - 1000)
  • Full Range of Various Style Dials and Test Indicators
  • 4 Vernier Height Gages 0"-24" Range
  • Full Range of Specialized Measurement Instruments
  • 2 9' x 3' Granite Surface Plates
  • 2 4' x 3' Granite Surface Plates
  • 12 24" x 18" Granite Surface Plates
  • Precision Inspection Rotary Table

TEST LAB

  • WG-624 Network Analyzer, HP8753D
  • WG-505 Multimeter, Digital, H.P., 3490A
  • WG-506 Hypot, A.C., Associated Research, 4030
  • WG-507 Hypot, D.C., Beckman DT-40-3
  • WG-512 Pressure Gauge, lever, G.E.C., "A" 10-80 GM
  • WG-513 Pressure and Vacuum Test Panel, Wendon
  • WG-640 LCR Meter
  • WG-639 Thermometer, Omega HH508
  • WG-522 Press. Dial. Halda, 0-150 GM
  • WG-523 A.C. Ammeter, Amprobe, RS-3
  • WG-524 Megohmmeter, Associated Research, 1955A
  • WG-525 A.C. Ammeter, Modutec 0-50 Ampl AC
  • WG-602 Digital Temp. Simpson - 30 Degrees-1200 Degrees F
  • WG-604 Digital Tach Shimpo Model DT-207 1 - WG-605 Digital V.O.M. Beckman Model #DM25L
  • WG-608 Digital V.O.M. H.P. ACEDC 100 Nanavolt-300V
  • WG-609 Modular Main Frame 
  • WG-610 Milliohmmeter Hameg
  • WG-611 Function Generator Hameg
  • WG-6 Megohmmeter, freed, 1230
  • WG-57 Pressure Gauge, Push-Pull, Chatillon, DPP50, 0-50.0 Lbs.
  • WG-71 Power Supply, Power Designs, l6050
  • WG-76 Power Supply DC, Power Designs, 6050
  • WG-79 Gaussmeter, Permag #700
  • WG-85 Magnet Charger 1500, RFL Industries
  • WG-93 Voltmeter, R.M.S., H.P. 400
  • WG-96 Push-Pull, press Ga., Hunter, L-2, 0-2.0 Lbs.
  • Press Ga., Lever, G.E.C., 50-250 GM
  • WG-100 Press Panel, Wendon, 200 Circuits
  • WG-122 Hypot, AC/DC, Beckman M3000
  • WG-124 Beckman Dielectric Tester Model DG-40-3
  • WG-126 S.W.R. Meter H.P., 514E
Komo Mach 3 High speed router (24k rpm) with vacuum table

Komo Mach 3 High speed router (24k rpm) with vacuum table

LVD Helius Laser

LVD Helius Laser

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mitutoyo Crista Apex C122010 (48" x 80" x 40"Z)

Mitutoyo Crista Apex C122010 (48" x 80" x 40"Z)